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SR过滤洗涤干燥多功能机(二合一/三合一)

详细说明

SR过滤/洗涤/干燥多功能机(二合一、三合一)

概述
     过滤/洗涤/干燥多功能机是在一个反应容器内可先后完成搅拌,反应,过滤,洗涤,脱液,干燥等多种工艺的多功能设备,具有简化流程,提高生产效率,防止物料污染,蒸汽灭菌,物料更换方便,机电一体化等优点。同时可使整个产品生产过程的洁净厂房面积大幅度减少,大大降低客户的基础投资费用,广泛用于化工,惊喜化工,生物化工,制药,食品,矿山,冶金,轻纺,印染等行业,特别适用于洁净度要求高,小批量多品种的生产场合。
结构及工作原理
     本机的特点是除底部设置快开液压升降平板式过滤装置外,在筒体的圆周方向设置了圆筒式过滤装置,这是全世界的平板式过滤机都没有的结构,其过滤面积是同类过滤机的2-3倍,可使同样大小的设备过滤时间大大缩短。
设备内部有特殊结构的搅拌装置进行搅拌,该搅拌装置通过顶部电动机机减速机等驱动装置,并通过液压装置驱动,可使搅拌装置上下运动,一实现对反应,过滤,洗涤及干燥物料等的不同搅拌和出料需要。
      中部圆筒体外有夹套进行加热,底部过滤面下方也可加热装置进行加热,以满足干燥时对物料的加热要求,必要时还能设置空心轴和空心搅拌装置同时对物料进行内加热,大大提高本机对物料的干燥效率。
      本设备在中部筒体的侧下方设置有特殊结构的液压自动排料装置,以便过滤滤饼或干燥好的物料被密闭自动排出。
       被过滤物料从设备顶部加入,通过抽真空或加压的方式把物料压干。对于要洗涤的物料,可在滤干后加入洗涤液通过搅拌再浆后再滤干,洗涤可进行多次,洗涤滤干后的物料在夹套,空心轴空心搅拌浆及滤板下通入热载体对物料进行加热搅拌干燥,最终干燥好的物料从筒体侧面排出,干燥时也可在过滤板底下通入热空气或热氮气等对物料进行热风干燥,大大提高干燥速率。
主要优点
一机多用,可在一台机内完成反应,萃取,过滤,洗涤,反复多次过滤洗涤,干燥等多种操作,并直接得到成品。
密闭操作,特别适合处理易燃易爆,有毒或剧毒的危险产品及不允许有污染的鲜美食品,生物制品和药品等。
从进料到产品排出,全部过程在一台机内完成,使工艺流程大大缩短,设备数量大大减少,从而使厂房和设备及工艺管道,阀门等的投资大大节省。
特殊的搅拌结构,加上液压升降装置,即可使搅拌装置对物料进行充分高效搅拌,同时又节省搅拌功率。
由于本机设置了底部平板式过滤和圆筒过滤,过滤面积是常规设备的2-3倍,大大缩短过滤时间和提高过滤效率。
在洗涤阶段,由于本机能反复多次进行自动搅拌再浆洗涤,洗涤方便,洗涤效果好。
由于筒体夹套、滤板下方或空心搅拌轴,搅拌浆均能对物料进行加热干燥,干燥效率高。还可对物料进行热风干燥,大大缩短干燥时间。
由于是全密闭操作,无物料无任何污染因而加工出的产品质量,操作环境极佳。



SR filter / washing / drying multifunction machine (two in one, three in one)
Summary
Filter / washing / drying machine is a multifunctional complete mixing, in a reaction vessel reaction, filtration, washing, dewatering, drying and other multi-functional equipment technology, has the advantage of simplifying the process, improve production efficiency, prevent material pollution, steam sterilization, convenient replacement materials, mechanical and electrical integration etc.. At the same time can make the whole production process of the clean room area is greatly reduced, greatly reduce the investment costs on the basis of the customer, widely used in chemical industry, fine chemical, bio chemical, pharmaceutical, food, mining, metallurgy, textile, printing and dyeing industry, especially suitable for high cleanliness requirements, many varieties of small batch production.
Structure and working principle
The machine is characterized in quick opening is arranged at the bottom of the hydraulic lifting plate type filter device, a cylinder type filter device is arranged in the circumferential direction of the cylinder, the structure of plate type filter of the world are not, the filter area is 2-3 times the same filter, can make the equipment of the same size greatly shorten the filtration time.
Inside the device with a stirring device with special structure of stirring, the stirring device through the top of the motor reducer drive device and is driven by the hydraulic device, the stirring device to move up and down, a realization of the reaction, filtering, washing and drying materials of different mixing and discharging needs.
The central cylinder clamping sleeve is heated, filtered below the bottom surface can also be heating device for heating, heating the material to meet the requirements of drying, when necessary, but also set the hollow shaft and a hollow stirring device of the material in the heating, greatly improve the efficiency of the drying machine for material.
The utility model is characterized in that a hydraulic automatic discharging device with a special structure is arranged at the lower side of the central cylinder body, so that the filter cake or the dry material can be automatically discharged.
Filtered material from the top, through the vacuum or pressurized way to dry material. For the material to be washed, can add the washing liquid in the filter after drying by stirring slurry after washing the filter dry, can be repeated washing, filtered and dried material in the jacketed hollow shaft, hollow stirrer and filter plate under the access of the material for the heat carrier heating stirring and drying, the final drying the material discharge from the side of the tube, which can dry hot air or hot nitrogen enters in the filter plate of material under hot air drying, the drying rate is greatly improved.
Main advantages
The utility model has the advantages of multiple functions, such as reaction, extraction, filtration, washing, repeated filtration, washing, drying, etc., and can obtain the finished product directly.
Closed operation, especially suitable for the treatment of flammable, explosive, toxic or highly toxic and dangerous products, and does not allow pollution of delicious food, biological products and medicines, etc..
From the expected product discharge, the whole process is completed in a machine, so that the process is greatly reduced, the number of equipment greatly reduced, so that the plant and equipment and process piping, valves and other investment greatly saved.
The utility model has the advantages that the special stirring structure and the hydraulic lifting device can make the stirring device fully and efficiently stir the material, and simultaneously, the stirring power is saved.
Because the machine is equipped with the bottom plate type filter and the cylinder filter, the filtering area is 2-3 times of the conventional equipment, which greatly reduces the filtration time and improves the filtration efficiency.
In the washing stage, because of the function of repeated automatic mixing and pulp washing, easy to wash, good washing effect.
Because of the cylinder jacket, the filter plate or the hollow mixing shaft, the stirring slurry can heat and dry the material, and the drying efficiency is high. The material can also be hot air drying, greatly reducing the drying time.
Because it is a fully closed operation, no material without any pollution and thus processed product quality, excellent operating environment.




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时间:2017-04-12 00:00:00

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